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Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels

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Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels

Name: DualLayer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels
Brand: METALIGN
Price: 1 USD

China Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels wholesale

Brand Name : METALIGN

Model Number : RF

Certification : CE,ISO,etc

Place of Origin : CHINA

MOQ : 1 set

Price : USD1,000-700,000. Based on customization.

Payment Terms : L/C,T/T

Supply Ability : 30 sets per month

Delivery Time : 30 days

Packaging Details : Industrial plastic film wrapping, secured with steel wire.

Product name : Chain Drive Roll Former With Hydraulic Cutter For Multi-Profile Metal Roofing Production

Key words : double layer roll former/roll forming production line

Profile : trapezoidal roof panel / corrugated roof panel

Application : Industrial Roofing / Commercial Roofing

Material type : PPGI/PPGL/GI/GL Steel Coils

Material thickness : 0.3-0.8mm

Forming speed : 15-20m/min

Main motor power : 7.5Kw

Forming stations : 18

Driving system : Chain

Frame structure : Wall panel

Shaft diameter : 70mm

Machine condition : Brand new

Shaft material : #45 steel quenched 55-60℃

Roller material : High grade #45 steel , surface with hard chrome

Display language : English/Spanish/Russian/French,etc, customizable

Control technique : PLC+Touch Screen

Delivery time : 30 days

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1. Overview

1.1 Production Line

This dual-layer roll forming production line targets metal roofing manufacturers producing trapezoidal and corrugated panels. It offers high efficiency, multi-profile capability, and enhanced safety with chain cover protection. Suitable for industrial and commercial roofing sectors demanding precision and versatile panel output.

Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels Hydraulic Decoiler

Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels

Upper Layer: Corrugated Panel

Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels Lower Layer: Trapezoidal Panel

1.2 Profile
The metal roof panels produced use high-quality galvanized or color-coated steel coils, typically 0.3-0.8mm thick. The upper layer forms corrugated profiles, while the lower layer produces trapezoidal shapes. Both profiles feature strong structural rigidity, corrosion resistance, and are ideal for roofing and decking applications in various industries.
Material: Galvanized Steel / PPGI / Aluminum	Thickness: 0.3-0.8mm
Yield strength: 200 - 350 Mpa	Tensil stress: 200 -350 Mpa

1.3 Production Process
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Punch → Hydraulic Cutter → Run-out Table

Process: The roll former with dual-layer guide pillar structure ensures precise, stable forming of both corrugated and trapezoidal profiles. Chain drive offers reliable power transmission, while chain cover protects both operator and components. Hydraulic cutter provides accurate cutting, enabling efficient high-quality panel production.

1.4 Key Focus
Dual-layer roll forming maximizes production versatility, enabling two roof panel profiles in one line.
Guide pillar structure enhances forming precision and durability, suitable for high-end applications.
Chain cover ensures operator safety and reduces maintenance by protecting critical components.
Hydraulic cutting delivers clean, precise cuts with minimal downtime.

2. Technical Parameters

2.1 Decoiler
Structure	Double-support
Working Form	Manual, motorized, or hydraulic
Loading Capacity	5T/7T/10T, customizable
Coil Width	1250mm, customizable
Inner Diameter	Φ450 – Φ550 mm
Out Diameter	1500 mm
Model	DC-MU1

2.2 Optional Upgrade: Decoiler

Motorized Decoiler	Stand structure decoiler, motorized or hydraulic	Hydraulic decoiler with loading car

2.3 Guiding Device With Pre-Cut Broaching Shear
Guiding Roller	Adujust the coil feeding width
Pre-cut Broaching Shear	Cut the steel coil before roll forming
Digital Display	See the feeding width directly

2.4 Roll Forming Machine
Type	Double layer
Working Speed	Around 20 m/min
Structure	Wall panel type. Optional: Cast-iron stands or guide pillar
Driving System	Chain system. Optional: Gearbox
No. of Forming Stations	18 stands
Shaft Diameter	70mm solid shaft
Motor Power	5.5 Kw
Roller Material	45# steel polished and chromed HRC58-62°
Shaft Material	High grade 45# steel polished(CNC lathe)
Steel Coil Material	PPGI or GI
Steel Coil Thickness	0.25-0.8mm

2.5 Optional Upgrade: Cover

Mounted On The Inside: No Cover Required	Solid Cover For Chain	Mesh Safety Cover

2.6 Cutter
Common Power Type	Hydraulic. Optional: motor type.
Hydraulic Power	4-5.5Kw, customizable
Blade Material	Cr12 Mov
Hardness	With quenched treatment HRC 58 – 62°

2.7 Product Collection
Solution 1	Run-out table	Solution 2	Auto stacker
Power Type	Non-powered, mainly manual handling	Power Type	Motorized, 3Kw
Dimension	Length 4m, customizable	Dimension	Length 4m-6m, customizable

2.8 PLC Control Cabinet
PLC Brand	Delta, customizable	Power Supply	380v, 50HZ, 3Phase (It depends on customer requirement)
Encoder Brand	Omron, customizable	Language	Chinese + English, Spanish, French, Russian, etc
Touch Screen	MCGS, customizable	Operation type	Manual /auto two-type switch
Hanging Arm Type	Saving Space	Standing Type	greater component integration and flexible positioning
Hanging-Arm Control Box		Standing Control Box

2.9 Hydraulic Power Unit (HPU)
Motor Power	5.5Kw
Oil Required	N32 or N46 hydraulic oil is available
Design	The hydraulic station has a fan cooling system
Optional	It can be installed on or inside the roll former to save space

2.10 Analysis
5T Hydraulic Decoiler	Provides stable coil feeding with adjustable tension control
	Suitable for various coil widths and thicknesses
Guide	Ensures precise material positioning for accurate forming
	Crucial for maintaining alignment in dual-layer forming
Roll Former	Dual-layer guide pillar structure offers high rigidity and precision
	Chain drive ensures reliable power transmission
	Chain cover protects operator safety and reduces maintenance
Hydraulic Cutter	Performs accurate, clean cuts with hydraulic force
	Minimizes material deformation and downtime
Out Table	Facilitates smooth panel collection and stacking
	Adjustable to accommodate different panel lengths

3. Production Line Components

Component	Quantity
Decoiler	1 set
Roll Former	1 set
Hydraulic Cutter	2 sets
Out Table	2 sets
PLC Cabinet	1 set
Hydraulic Station	1 set

4. Customization Options

This roll forming line supports customized tooling and forming rolls to produce specific trapezoidal and corrugated panel dimensions. Options include adjustable profile depth, pitch length, coil width adaptation, and hydraulic cutting length settings. Additional customizations can involve surface embossing, pre-punched holes, and integration with automated stacking systems tailored to client needs.

Product Tags:

Trapezoidal Roll Forming Machine

Corrugated Roll Forming Machine

Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels Images

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